Duct Borne Fan Noise Calculator

The fan submittal gives a sound power level per octave band, and everything between that page and the complaint is subtraction. Some of it is real attenuation from lined duct and elbows, some of it is just the branch taking a share of the air and a share of the noise, and one term is the outlet reflecting low frequencies back up the duct. What survives all of it arrives in the room and competes with whatever else is in there.

A label for the run, so the answer says which band it belongs to. Every figure below has to come from the same band or the result means nothing.
From the sound data on the fan submittal, for this band, at the operating point you have actually selected. Discharge and inlet are quoted separately and they are not the same; use the one facing the run you are following.
Total flow the quoted sound power belongs to.
The branch feeding the outlet you care about. The sound power splits with the air, which is a real attenuation and often the largest single term on a small branch.
Only the length that is actually lined or acoustically wrapped in a way the manufacturer has data for. Bare sheet metal takes out very little and unlined round duct takes out almost nothing.
From the liner manufacturer data for this duct size, this liner thickness and this band. It varies by more than a factor of ten across the bands and it is small at low frequency, which is where fan noise usually lives.
Count only the ones that are lined, or that have a lined section immediately downstream, since that is what the published figures assume.
From the same manufacturer data, for the elbow type and size you have. An unlined square elbow with no turning vanes behaves differently from a lined radius one.
From the silencer selection data at this band and at the face velocity you are running. A silencer also generates its own noise at high velocity, which is a separate figure on the same page and is not counted here.
Low frequencies reflect back up the duct at a sudden opening rather than radiating out. It depends on the outlet size and the band and is largest for a small opening at low frequency. Take it from the same tables the rest of the run came from.
From the register or diffuser catalogue at the flow and the neck size you have selected. Push enough air through a small outlet and this becomes the whole problem, no matter how quiet the fan is.
From a measured decay time and the room volume, or from a surface schedule. A hard empty room turns the same outlet into a louder one.
Straight line from the face of the diffuser to where somebody sits. Close to the outlet the direct sound dominates; further away the room does.
Your own design figure, or the one your consultant set for the space. This page prints the difference and nothing else.
Duct Borne Fan Noise Calculator — Level Along a RunBuildFigure

The run is a subtraction, mostly

Start with the sound power level on the fan submittal for one octave band and take things off it. The branch split is first and it is free: sound power divides with the air, so a branch carrying a sixth of the flow gets a sixth of the power, which is 7.8 dB. Lined duct takes off a published figure per foot. Lined elbows take off a published figure each. A silencer takes off its insertion loss. At the opening, low frequencies reflect back up the duct instead of radiating out, which is the end reflection term.

Run the defaults: 78 dB at the fan in the 250 Hz band, a 200 CFM branch off 1200, 25 feet of lined duct at 0.35 per foot, three lined elbows at 3 dB, no silencer and 2 dB of end reflection. That is 7.8 plus 8.8 plus 9 plus 2, or 27.5 dB total, and 50.5 dB of sound power arrives at the outlet.

Which term is largest matters more than the total, because the three are not interchangeable. The branch split is already happening and costs nothing. Lined duct is cheap per foot but needs length, and on a short run there is nowhere to put it. A silencer works anywhere, costs money, costs static pressure, and is the only one that can be added to a run that is already in the ceiling.

The outlet is often the whole problem

A register generates its own noise from the air squeezing through it, and that figure comes from the catalogue at the neck size and flow you selected. With the defaults it is 30 dB against 50.5 arriving down the duct, so it barely registers and the combined figure is 50.5.

Undersize the neck, though, and the two swap places. Once the outlet generates more than the duct delivers, nothing upstream matters at all — not a quieter fan, not more liner, not a bigger silencer. The only fixes are a larger neck, more outlets sharing the flow, or less air. This is the single most common reason a carefully attenuated system is still noisy, and it is decided at diffuser selection rather than anywhere in the duct design.

From sound power to a level in the room

Sound power describes what the outlet radiates; what somebody hears depends on where they are and what the room is like. Close in, direct sound dominates and the level falls six decibels for every doubling of distance. Further out, the reverberant field takes over and moving away stops helping, because what arrives is the room feeding energy back.

The defaults put the listener eight feet from a flush ceiling diffuser in a room holding 130 sabins. Direct sound is about 7 percent of what arrives, so this is firmly in the reverberant regime: the level comes out at 46.2 dB, and the absorption in the room is what sets it. Strip that room — take the carpet up, empty it for a refit — and the same ductwork gets several decibels louder with nothing changed in the ceiling.

One band is not the job

Every term on this page behaves differently at the two ends of the range. Duct liner is nearly useless at 63 Hz and very effective at 2000. End reflection does the reverse: it is largest at low frequency and negligible high up. Fan sound power is usually highest at the bottom, which is exactly where the attenuation is weakest. The result is that a run which looks comfortable at 250 Hz can be rumbling at 63, and a single band answer conceals it completely.

Three things are not modelled here at all. Breakout is noise radiating through the duct wall into a space the duct merely passes through, and it is the usual explanation for a rumble in a corridor with no outlet in it. Regenerated noise from dampers, takeoffs and fittings does not appear on the fan submittal and a half closed balancing damper can dominate everything upstream of it. And structure borne transmission — fan vibration through its mounts, through the hangers, into the slab — is untouched by any amount of duct attenuation.

None of this is a measurement. It is a design estimate from figures you supplied, and whether the finished space is acceptable is judged across all bands against a criterion someone chose, on an instrument, in the room as built.

Questions people ask

Why does a branch take noise out for free?

Because sound power divides with the airflow. A branch carrying a sixth of what leaves the fan receives about a sixth of the sound power, which is ten times the log of one sixth, or 7.8 dB. It costs nothing, it is already happening, and on a small branch off a large trunk it is frequently the largest single term on the whole run.

My system is still noisy after adding a silencer. Why?

The likely candidates are the outlet, the band, and regenerated noise. If the register is generating more than the duct delivers then nothing upstream matters and the fix is a bigger neck or more outlets. If the complaint is a rumble, the silencer probably does little in that band while doing plenty at 500 Hz. And a partly closed balancing damper generates noise downstream of everything you installed.

Where do the attenuation figures come from?

The liner manufacturer data for the duct size, liner thickness and band you have; the elbow figures from the same source for the type and size; the silencer figures from its selection data at the face velocity you are running; and the outlet noise from the register catalogue at your flow and neck size. Every one of them varies by band, and mixing bands produces an answer that means nothing.

Does room absorption really change duct noise?

It changes what you hear, which is the number that matters. With the defaults, direct sound from the diffuser is about 7 percent of what reaches a listener eight feet away — the rest is the reverberant field, and that is set entirely by the absorption in the room. The same ductwork in a hard empty room is several decibels louder, which is why a space measured before the furniture arrives is not the space anyone occupies.

Can I use this to show the system meets a noise criterion?

No. It is a single band design estimate built from figures you supplied. A criterion is judged across all the octave bands together, against a curve or a target somebody chose, on a measurement taken with an instrument in the finished room — and anything the code touches is decided by the authority having jurisdiction rather than by any calculation.

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