Fusing Frit and Powder Coverage Calculator

Frit is bought by weight, spread by eye and priced by the jar, and the three do not line up. A layer that looks generous on the shelf is mostly air — the grains sit on each other with gaps between, and everything in those gaps disappears when it fuses. The ratio between how deep you laid it and how thick it ends up is the number that makes frit predictable, and it comes straight out of two densities you can measure yourself in ten minutes.

A scattered pattern, a border or a stencilled shape covers less than the whole blank. Put 100 for a solid layer.
Depth mode. Rake it level and measure against the edge of the blank with a rule or a set of feeler gauges.
Thickness mode. Off your own test tiles — fire a measured depth, measure what comes out, and you have both this and the bulk density in one firing.
Weigh a level container of known volume and divide. Powder packs tighter than coarse frit and neither is usually on the label, so this is a measurement rather than a lookup.
From the supplier data sheet for the glass the frit is ground from. Soda-lime fusing glass tends to sit near 2.5, but take theirs rather than this.
What blows off the sifter, what stays in the spoon, what you brush off the shelf afterwards. Your own figure.
By weight, as the supplier sells it.
Fusing Frit and Powder Coverage Calculator by WeightBuildFigure

Most of a frit layer is air

Pour frit with a bulk density of 1.4 grams per cubic centimetre and the glass it is ground from is 2.5. The packing fraction is 56 percent, so 44 percent of what you laid down is space between grains. An eighth of an inch of loose frit fuses to about 0.07 in — it loses 0.055 in of height, and none of that is glass leaving.

That is the number people are missing when a layer that looked right on the shelf comes out of the kiln thin. It did not shrink; it was never that thick to begin with.

What a square foot takes

At 1.4 bulk density an eighth of an inch over a square foot is 413 grams — a pound of frit for one 12 by 12 tile at one depth, before any allowance for what blows off the sifter. Halve the depth and you halve the weight; the relationship is a straight line because the packing fraction does not change with how deep you pour. On the defaults, with 10 percent written off to waste, a 12 inch square wants 459 grams weighed out, which is 16.2 ounces, or two of the 8.5 ounce jars.

Two jars for one tile is the moment most people discover why frit work is priced the way it is.

Grain size changes the answer

The bulk density is the whole calculation and it is different for every grade. Fine powder settles tighter than coarse frit because the small grains fill the gaps the big ones leave, so the same visual depth of powder weighs more and fuses thicker. There is no table of it here because it also depends on how you pour — tapped down reads higher than sifted loose, and a jar that has been shipped across the country has settled in transit.

Weighing a level measuring cup of each grade takes about a minute per jar and it is the only way to get the number that belongs to your material. Write it on the lid in marker.

Going the other way

The thickness mode is the one to use when the design fixes the outcome. Ask for a 0.07 in fused layer at the same densities and it tells you to lay 0.125 in and weigh out 459 grams for the square foot. It is the same arithmetic run backwards, and it is more useful than it sounds, because a fused thickness is something you can specify and a loose depth is something you can only rake and hope.

Neither mode has an opinion on whether the frit and the base sheet belong together. Compatibility is settled by the supplier and by firing your own test tiles, and no amount of weighing changes it.

Questions people ask

How many grams of frit per square foot?

At a bulk density of 1.4 g per cubic centimetre, an eighth of an inch deep is 413 grams a square foot, a sixteenth is 206, and a quarter inch is 826. The figure is proportional to depth and proportional to bulk density, so the grade of frit matters as much as the depth. Measure your own bulk density rather than taking the 1.4 in the box, which is only there to make the arithmetic visible.

How thick does frit fuse down to?

It collapses by the packing fraction — the bulk density divided by the solid glass density. At 1.4 over 2.5 that is 56 percent, so an eighth of an inch of loose frit ends up near 0.07 in. Nothing is lost; the air between the grains goes. Fire a measured depth on a test tile and measure the result to get the figure for your own material and schedule.

How do I measure the bulk density of frit?

Fill a container of known volume level with the frit, poured the way you would actually pour it, weigh it, subtract the container and divide the grams by the cubic centimetres. Do not tap it down unless you tap it down at the bench, because packed frit reads a good deal higher than sifted frit and the answer has to match how you work.

Does powder cover differently from coarse frit?

Yes, and it is the main reason a single coverage figure does not exist. Fine powder packs tighter because the small grains fill the voids the coarse grains leave, so it weighs more for the same depth and fuses to a thicker layer. Each grade needs its own bulk density number, which is why the page asks for one rather than publishing a table.

Is the frit I bought compatible with my base glass?

That is not a question this page can answer and it does not try. Compatibility is a property of the two glasses and is settled by the supplier who tested them and by firing your own samples. The calculator only converts a depth and an area into a weight of material, and it would produce the same weight for glasses that do not belong anywhere near each other.

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