Distribution Box Flow Split Calculator

A distribution box has no moving parts and no way of knowing what it is meant to do. It is a small chamber with several pipe stubs leaving it, and water goes down them in whatever proportion the levels dictate. An eighth of an inch of difference between two inverts is not a rounding error at the flows involved; it is a large fraction of the head driving them, and this works out what it does to the share each trench gets.

On a pumped system this is the pump delivery at your operating head. On a gravity system it is whatever peak you want to look at — a single fixture discharge is far higher than the daily average.
The stubs leaving the box, not the inlet. From your pipe datasheet — nominal size is not inside diameter.
How much a real opening falls short of the frictionless one. A clean square-cut stub is usually taken somewhere near 0.6. This page has no idea what yours is and will use whatever you enter.
Measure from the lowest invert in the box. All zeros means a perfectly level box. Lines starting with # are ignored.
Used for the block at the bottom, which takes an otherwise level box and lifts one outlet by this much.
Distribution Box Flow Split Calculator — Outlet LevelsBuildFigure

Half an inch of error, a third of the flow

Put the defaults in — 30 GPM arriving, four 4-inch outlets sitting at 0, 1/8, 1/4 and 1/2 inch above the lowest — and the water in the box stands 1.29 inches over the bottom outlet. Trench 1 takes 10.45 GPM, which is 34.8 percent. Trench 4, half an inch higher, takes 4.05 GPM, or 13.5 percent. An even split would be 7.5 GPM and 25 percent each, so the low trench is getting nearly forty percent more than its share and the high one is getting about half of its share.

Half an inch is roughly the thickness of two stacked quarters, and it is not much of a target to hit in a hole in the ground with a box set on bedding that will be walked on before it is backfilled.

Why the head is so small

Everything follows from the fact that the box only ever fills an inch or so. Flow through a partly full opening rises roughly as the square of the depth over the invert while the opening is still shallow, because both the width of the wetted slot and the velocity through it are growing at once. So the box only needs a little over an inch of water to pass 30 GPM through four 4-inch stubs — and once the total head is one inch, an eighth of an inch is an eighth of everything.

Reverse it and the same mechanism is reassuring. Push more flow through and the head rises, and the fixed level error becomes a smaller share of it. The page prints this: with three outlets level and one lifted a sixteenth of an inch, the high outlet takes 22.0 percent at 15 GPM, 22.9 at 30, 23.6 at 60 and 24.1 at 120. It never reaches 25, but it stops mattering much. A pumped system running a fixed dose rate is therefore working in a friendlier part of this curve than a gravity box handling a trickle.

The outlet that gets nothing

The sharp case is an outlet sitting above the water surface entirely. At low flows that is easy to arrange with a quarter inch of settlement, and the page says so plainly rather than reporting a very small number: the invert is above the water and it takes nothing at all. Meanwhile the trenches that are low take everything, which is how a system with plenty of field on paper concentrates its entire loading into one run.

What the arithmetic is not

It is an orifice model of stubs discharging freely, and it describes a box that is doing its job badly rather than a box that has stopped working. If a trench line has backed up and drowned its outlet, the level in that pipe sets the flow and nothing here applies. If the inlet arrives as a jet across the box, the water surface is not flat and nothing here applies either. And whether any of this matters for your system, whether a box needs levelling devices, and what should be done about a field taking uneven flow are all questions for whoever holds the permit — not for a page that multiplies areas by velocities.

Questions people ask

How level does a distribution box have to be?

That is set by whoever permits and inspects the system where you live, and this page does not state it. What it can tell you is the consequence of whatever you measure: at 30 GPM through four 4-inch outlets, a half-inch spread across the inverts turns a 25 percent share into 34.8 percent for the lowest and 13.5 percent for the highest.

Why does a small level difference matter so much?

Because the total head driving the box is small. Passing 30 GPM through four 4-inch stubs takes only about 1.3 inches of water over the lowest invert, so an eighth of an inch is roughly a tenth of the entire driving head. Flow through a partly full opening also grows faster than the depth does, which widens the gap further.

Does the split even out at higher flow?

It gets closer but never even. With one outlet a sixteenth of an inch high and the rest level, that outlet takes 22.0 percent of a 15 GPM flow, 22.9 percent at 30 GPM and 24.1 percent at 120. The head rises with flow, so a fixed level error becomes a smaller share of it. The error itself does not go away.

What flow should I enter for a gravity system?

Not the daily average — the box never sees that rate. A gravity box gets a fixture discharge for a few seconds at a time, so the interesting number is a peak: what leaves the tank when a bath or a washing machine dumps. The household flow calculator gives daily gallons, but the surge rate is what a box actually splits.

Can I check my own box?

This page gives no procedure for opening, entering or working in one, and that is deliberate. A distribution box is a small buried chamber on a wastewater system, with everything that implies about gas and oxygen, and a lid off is a hole in the ground. What is inside one is a job for the people who do it for a living.

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